MOT - Material Optimization Technology for Structural Steel Manufacturing
The Material Optimization Technology (MOT) is a proprietary manufacturing process that has been developed by Genesis SF industry professionals. This process combines highly flexible cold-forming equipment with advanced material handling, conveyance and assembly technologies into one unique integrated solution. This platform allows the manufacturing of C and U section profiles used for structural wall, floor and roof systems, while eliminating the need for material picking, manual handling or large material inventories.
The Genesis Enterprise Manager (GEM) Hardware software sequences, communicates and tracks the entire production schedule of steel material for every project via the MOT platform through one central control.
Quality
- CSA, UL & CE certified, industrial safety-compliant.
- Oversized shaft design for increased durability, preventing any bending or deforming over time.
- Custom hardening process, extending the roll tooling lifetime by reducing friction, wear galling, sticking, and potential heat damage.
- Heavy duty hydraulic packages on all punch and shear tooling.
- Beam and joist welding with patented technology eliminating the need for galvanized painting.
- Maintenance friendly design providing easy maintenance access to machinery components without tear down or dismantling
Flexibility
- Product manufacturing versatility in each machine: up to 4 leg heights or flanges, 4 web depths/widths and 4 material thicknesses.
- Coil and tooling change over in less than 20 minutes.
- Compact, Modular and Portable machines, that fit into standard shipping trucks or containers, easy to install, re-arrange, move and re-locate if required.
- Quick interchangeable tooling cassettes for service and anchor holes.
Other Features
- Dual sided heavy duty de-coiler (4,000 lb coil each side) with adjustable brake.
- Coil traceability and consumption tracking.
- Stress monitoring on roll tooling.
- Auto-gaging (no material thickness change over).
- Dedicated Human Machine Interface (HMI) on each machine with start-up procedures, production status and fast troubleshooting prompt screens.
- Individual output of 75’ | 22 m per minute.
- Combined output of more than150 panels per 8-hour shift.
- Available length, from 0’- 3” | 0.08 m up to 30’ | 9.2 m.
- All material identified according to the ICC standard for complete traceability.
- Fully automated production of pre-packaged kits, ready for assembly:
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